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5457 Aluminum vs. N06045 Nickel

5457 aluminum belongs to the aluminum alloys classification, while N06045 nickel belongs to the nickel alloys. There are 26 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is N06045 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.0 to 22
37
Fatigue Strength, MPa 55 to 98
210
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 85 to 130
470
Tensile Strength: Ultimate (UTS), MPa 130 to 210
690
Tensile Strength: Yield (Proof), MPa 50 to 190
270

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 180
1010
Melting Completion (Liquidus), °C 660
1350
Melting Onset (Solidus), °C 630
1300
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
42
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.4
6.9
Embodied Energy, MJ/kg 160
98
Embodied Water, L/kg 1190
250

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
200
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
24
Strength to Weight: Bending, points 21 to 28
22
Thermal Shock Resistance, points 5.7 to 9.0
18

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0.050 to 0.12
Cerium (Ce), % 0
0.030 to 0.090
Chromium (Cr), % 0
26 to 29
Copper (Cu), % 0 to 0.2
0 to 0.3
Iron (Fe), % 0 to 0.1
21 to 25
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.0
Nickel (Ni), % 0
45 to 50.4
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.080
2.5 to 3.0
Sulfur (S), % 0
0 to 0.010
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0