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5457 Aluminum vs. N08028 Stainless Steel

5457 aluminum belongs to the aluminum alloys classification, while N08028 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is N08028 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
180
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.0 to 22
45
Fatigue Strength, MPa 55 to 98
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
80
Shear Strength, MPa 85 to 130
400
Tensile Strength: Ultimate (UTS), MPa 130 to 210
570
Tensile Strength: Yield (Proof), MPa 50 to 190
240

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 660
1420
Melting Onset (Solidus), °C 630
1370
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
12
Thermal Expansion, µm/m-K 24
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
37
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.4
6.4
Embodied Energy, MJ/kg 160
89
Embodied Water, L/kg 1190
240

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
210
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
19
Strength to Weight: Bending, points 21 to 28
19
Thermal Diffusivity, mm2/s 72
3.2
Thermal Shock Resistance, points 5.7 to 9.0
12

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
26 to 28
Copper (Cu), % 0 to 0.2
0.6 to 1.4
Iron (Fe), % 0 to 0.1
29 to 40.4
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 2.5
Molybdenum (Mo), % 0
3.0 to 4.0
Nickel (Ni), % 0
30 to 34
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0