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5457 Aluminum vs. N09777 Nickel

5457 aluminum belongs to the aluminum alloys classification, while N09777 nickel belongs to the nickel alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is N09777 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.0 to 22
39
Fatigue Strength, MPa 55 to 98
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
77
Shear Strength, MPa 85 to 130
400
Tensile Strength: Ultimate (UTS), MPa 130 to 210
580
Tensile Strength: Yield (Proof), MPa 50 to 190
240

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 180
960
Melting Completion (Liquidus), °C 660
1440
Melting Onset (Solidus), °C 630
1390
Specific Heat Capacity, J/kg-K 900
460
Thermal Expansion, µm/m-K 24
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
38
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.4
7.4
Embodied Energy, MJ/kg 160
100
Embodied Water, L/kg 1190
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
180
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
20
Strength to Weight: Bending, points 21 to 28
19
Thermal Shock Resistance, points 5.7 to 9.0
16

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0 to 0.35
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
14 to 19
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.1
28.5 to 47.5
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.0
Molybdenum (Mo), % 0
2.5 to 5.5
Nickel (Ni), % 0
34 to 42
Niobium (Nb), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.080
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
2.0 to 3.0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0