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5652 Aluminum vs. S41003 Stainless Steel

5652 aluminum belongs to the aluminum alloys classification, while S41003 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5652 aluminum and the bottom bar is S41003 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 47 to 77
200
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.8 to 25
21
Fatigue Strength, MPa 60 to 140
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 110 to 170
320
Tensile Strength: Ultimate (UTS), MPa 190 to 290
520
Tensile Strength: Yield (Proof), MPa 74 to 260
310

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 190
720
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 610
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
27
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1190
97

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 39
92
Resilience: Unit (Modulus of Resilience), kJ/m3 40 to 480
240
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 20 to 30
19
Strength to Weight: Bending, points 27 to 36
18
Thermal Diffusivity, mm2/s 57
7.2
Thermal Shock Resistance, points 8.4 to 13
19

Alloy Composition

Aluminum (Al), % 95.8 to 97.7
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.15 to 0.35
10.5 to 12.5
Copper (Cu), % 0 to 0.040
0
Iron (Fe), % 0 to 0.4
83.4 to 89.5
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0 to 0.010
0 to 1.5
Nickel (Ni), % 0
0 to 1.5
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0