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5657 Aluminum vs. 4115 Aluminum

Both 5657 aluminum and 4115 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5657 aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 40 to 50
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 6.6 to 15
1.1 to 11
Fatigue Strength, MPa 74 to 88
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 92 to 110
71 to 130
Tensile Strength: Ultimate (UTS), MPa 150 to 200
120 to 220
Tensile Strength: Yield (Proof), MPa 140 to 170
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 640
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 210
160
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
41
Electrical Conductivity: Equal Weight (Specific), % IACS 180
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.1
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1200
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.7 to 27
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 200
11 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 15 to 20
12 to 23
Strength to Weight: Bending, points 23 to 28
20 to 30
Thermal Diffusivity, mm2/s 84
66
Thermal Shock Resistance, points 6.7 to 8.6
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 98.5 to 99.4
94.6 to 97.4
Copper (Cu), % 0 to 0.1
0.1 to 0.5
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.1
0 to 0.7
Magnesium (Mg), % 0.6 to 1.0
0.1 to 0.5
Manganese (Mn), % 0 to 0.030
0.6 to 1.2
Silicon (Si), % 0 to 0.080
1.8 to 2.2
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants