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5657 Aluminum vs. 5454 Aluminum

Both 5657 aluminum and 5454 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5657 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 40 to 50
61 to 93
Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 6.6 to 15
2.3 to 18
Fatigue Strength, MPa 74 to 88
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 92 to 110
140 to 200
Tensile Strength: Ultimate (UTS), MPa 150 to 200
230 to 350
Tensile Strength: Yield (Proof), MPa 140 to 170
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 660
650
Melting Onset (Solidus), °C 640
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 210
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
34
Electrical Conductivity: Equal Weight (Specific), % IACS 180
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.6
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1200
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.7 to 27
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 200
68 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 15 to 20
23 to 36
Strength to Weight: Bending, points 23 to 28
30 to 41
Thermal Diffusivity, mm2/s 84
55
Thermal Shock Resistance, points 6.7 to 8.6
10 to 16

Alloy Composition

Aluminum (Al), % 98.5 to 99.4
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0 to 0.1
0 to 0.1
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.1
0 to 0.4
Magnesium (Mg), % 0.6 to 1.0
2.4 to 3.0
Manganese (Mn), % 0 to 0.030
0.5 to 1.0
Silicon (Si), % 0 to 0.080
0 to 0.25
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants