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5657 Aluminum vs. Nickel 617

5657 aluminum belongs to the aluminum alloys classification, while nickel 617 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5657 aluminum and the bottom bar is nickel 617.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
210
Elongation at Break, % 6.6 to 15
40
Fatigue Strength, MPa 74 to 88
220
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
80
Shear Strength, MPa 92 to 110
510
Tensile Strength: Ultimate (UTS), MPa 150 to 200
740
Tensile Strength: Yield (Proof), MPa 140 to 170
280

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 180
1010
Melting Completion (Liquidus), °C 660
1380
Melting Onset (Solidus), °C 640
1330
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 210
13
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
1.4
Electrical Conductivity: Equal Weight (Specific), % IACS 180
1.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
75
Density, g/cm3 2.7
8.5
Embodied Carbon, kg CO2/kg material 8.4
10
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 1200
350

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.7 to 27
230
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 200
190
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 15 to 20
24
Strength to Weight: Bending, points 23 to 28
21
Thermal Diffusivity, mm2/s 84
3.5
Thermal Shock Resistance, points 6.7 to 8.6
21

Alloy Composition

Aluminum (Al), % 98.5 to 99.4
0.8 to 1.5
Boron (B), % 0
0 to 0.0060
Carbon (C), % 0
0.050 to 0.15
Chromium (Cr), % 0
20 to 24
Cobalt (Co), % 0
10 to 15
Copper (Cu), % 0 to 0.1
0 to 0.5
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.1
0 to 3.0
Magnesium (Mg), % 0.6 to 1.0
0
Manganese (Mn), % 0 to 0.030
0 to 1.0
Molybdenum (Mo), % 0
8.0 to 10
Nickel (Ni), % 0
44.5 to 62
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.050
0