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5657 Aluminum vs. SAE-AISI 1065 Steel

5657 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1065 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5657 aluminum and the bottom bar is SAE-AISI 1065 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 40 to 50
210 to 230
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.6 to 15
11 to 14
Fatigue Strength, MPa 74 to 88
270 to 340
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 92 to 110
430 to 470
Tensile Strength: Ultimate (UTS), MPa 150 to 200
710 to 780
Tensile Strength: Yield (Proof), MPa 140 to 170
430 to 550

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 640
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 210
51
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
11
Electrical Conductivity: Equal Weight (Specific), % IACS 180
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1200
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.7 to 27
74 to 90
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 200
490 to 820
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 15 to 20
25 to 28
Strength to Weight: Bending, points 23 to 28
23 to 24
Thermal Diffusivity, mm2/s 84
14
Thermal Shock Resistance, points 6.7 to 8.6
25 to 27

Alloy Composition

Aluminum (Al), % 98.5 to 99.4
0
Carbon (C), % 0
0.6 to 0.7
Copper (Cu), % 0 to 0.1
0
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.1
98.3 to 98.8
Magnesium (Mg), % 0.6 to 1.0
0
Manganese (Mn), % 0 to 0.030
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0
Sulfur (S), % 0
0 to 0.050
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.050
0