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5657 Aluminum vs. S15500 Stainless Steel

5657 aluminum belongs to the aluminum alloys classification, while S15500 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5657 aluminum and the bottom bar is S15500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 40 to 50
290 to 430
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.6 to 15
6.8 to 16
Fatigue Strength, MPa 74 to 88
350 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 92 to 110
540 to 870
Tensile Strength: Ultimate (UTS), MPa 150 to 200
890 to 1490
Tensile Strength: Yield (Proof), MPa 140 to 170
590 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
820
Melting Completion (Liquidus), °C 660
1430
Melting Onset (Solidus), °C 640
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 210
17
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 180
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
2.7
Embodied Energy, MJ/kg 160
39
Embodied Water, L/kg 1200
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.7 to 27
98 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 200
890 to 4460
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 15 to 20
32 to 53
Strength to Weight: Bending, points 23 to 28
26 to 37
Thermal Diffusivity, mm2/s 84
4.6
Thermal Shock Resistance, points 6.7 to 8.6
30 to 50

Alloy Composition

Aluminum (Al), % 98.5 to 99.4
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
14 to 15.5
Copper (Cu), % 0 to 0.1
2.5 to 4.5
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.1
71.9 to 79.9
Magnesium (Mg), % 0.6 to 1.0
0
Manganese (Mn), % 0 to 0.030
0 to 1.0
Nickel (Ni), % 0
3.5 to 5.5
Niobium (Nb), % 0
0.15 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.050
0