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5657 Aluminum vs. S66286 Stainless Steel

5657 aluminum belongs to the aluminum alloys classification, while S66286 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5657 aluminum and the bottom bar is S66286 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.6 to 15
17 to 40
Fatigue Strength, MPa 74 to 88
240 to 410
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
75
Shear Strength, MPa 92 to 110
420 to 630
Tensile Strength: Ultimate (UTS), MPa 150 to 200
620 to 1020
Tensile Strength: Yield (Proof), MPa 140 to 170
280 to 670

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 180
920
Melting Completion (Liquidus), °C 660
1430
Melting Onset (Solidus), °C 640
1370
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 210
15
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 180
2.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
26
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.4
6.0
Embodied Energy, MJ/kg 160
87
Embodied Water, L/kg 1200
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.7 to 27
150 to 200
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 200
190 to 1150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 15 to 20
22 to 36
Strength to Weight: Bending, points 23 to 28
20 to 28
Thermal Diffusivity, mm2/s 84
4.0
Thermal Shock Resistance, points 6.7 to 8.6
13 to 22

Alloy Composition

Aluminum (Al), % 98.5 to 99.4
0 to 0.35
Boron (B), % 0
0.0010 to 0.010
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
13.5 to 16
Copper (Cu), % 0 to 0.1
0
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.1
49.1 to 59.5
Magnesium (Mg), % 0.6 to 1.0
0
Manganese (Mn), % 0 to 0.030
0 to 2.0
Molybdenum (Mo), % 0
1.0 to 1.5
Nickel (Ni), % 0
24 to 27
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
1.9 to 2.4
Vanadium (V), % 0 to 0.050
0.1 to 0.5
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.050
0