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5657 Aluminum vs. Zamak 2

5657 aluminum belongs to the aluminum alloys classification, while Zamak 2 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5657 aluminum and the bottom bar is Zamak 2.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 40 to 50
100
Elastic (Young's, Tensile) Modulus, GPa 68
87
Elongation at Break, % 6.6 to 15
6.0
Fatigue Strength, MPa 74 to 88
59
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 26
33
Shear Strength, MPa 92 to 110
320
Tensile Strength: Ultimate (UTS), MPa 150 to 200
360
Tensile Strength: Yield (Proof), MPa 140 to 170
270

Thermal Properties

Latent Heat of Fusion, J/g 400
130
Maximum Temperature: Mechanical, °C 180
95
Melting Completion (Liquidus), °C 660
390
Melting Onset (Solidus), °C 640
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 210
110
Thermal Expansion, µm/m-K 24
28

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
25
Electrical Conductivity: Equal Weight (Specific), % IACS 180
35

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
6.5
Embodied Carbon, kg CO2/kg material 8.4
3.0
Embodied Energy, MJ/kg 160
57
Embodied Water, L/kg 1200
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.7 to 27
20
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 200
420
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 15 to 20
15
Strength to Weight: Bending, points 23 to 28
17
Thermal Diffusivity, mm2/s 84
41
Thermal Shock Resistance, points 6.7 to 8.6
11

Alloy Composition

Aluminum (Al), % 98.5 to 99.4
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.1
2.5 to 3.3
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.1
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.6 to 1.0
0.020 to 0.060
Manganese (Mn), % 0 to 0.030
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.080
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
92.2 to 94
Residuals, % 0 to 0.050
0