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5754 Aluminum vs. 6081 Aluminum

Both 5754 aluminum and 6081 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5754 aluminum and the bottom bar is 6081 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 2.0 to 19
9.0
Fatigue Strength, MPa 66 to 140
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 120 to 190
180
Tensile Strength: Ultimate (UTS), MPa 200 to 330
310
Tensile Strength: Yield (Proof), MPa 80 to 280
270

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
610
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
180
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
47
Electrical Conductivity: Equal Weight (Specific), % IACS 110
160

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.7
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1 to 32
27
Resilience: Unit (Modulus of Resilience), kJ/m3 47 to 580
540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 21 to 34
32
Strength to Weight: Bending, points 28 to 39
37
Thermal Diffusivity, mm2/s 54
74
Thermal Shock Resistance, points 8.9 to 14
14

Alloy Composition

Aluminum (Al), % 94.2 to 97.4
96.3 to 98.6
Chromium (Cr), % 0 to 0.3
0 to 0.1
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0 to 0.5
Magnesium (Mg), % 2.6 to 3.6
0.6 to 1.0
Manganese (Mn), % 0 to 0.5
0.1 to 0.45
Silicon (Si), % 0 to 0.4
0.7 to 1.1
Titanium (Ti), % 0 to 0.15
0 to 0.15
Zinc (Zn), % 0 to 0.2
0 to 0.2
Residuals, % 0
0 to 0.15