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5754 Aluminum vs. AZ91D Magnesium

5754 aluminum belongs to the aluminum alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5754 aluminum and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
60 to 80
Elastic (Young's, Tensile) Modulus, GPa 68
46
Elongation at Break, % 2.0 to 19
2.3 to 4.5
Fatigue Strength, MPa 66 to 140
74 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 120 to 190
120 to 140
Tensile Strength: Ultimate (UTS), MPa 200 to 330
160 to 220
Tensile Strength: Yield (Proof), MPa 80 to 280
80 to 130

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 190
130
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 600
490
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 130
78
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
11
Electrical Conductivity: Equal Weight (Specific), % IACS 110
58

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.7
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1 to 32
4.2 to 7.7
Resilience: Unit (Modulus of Resilience), kJ/m3 47 to 580
69 to 170
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 21 to 34
26 to 34
Strength to Weight: Bending, points 28 to 39
38 to 46
Thermal Diffusivity, mm2/s 54
45
Thermal Shock Resistance, points 8.9 to 14
9.5 to 13

Alloy Composition

Aluminum (Al), % 94.2 to 97.4
8.3 to 9.7
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.1
0 to 0.030
Iron (Fe), % 0 to 0.4
0 to 0.0050
Magnesium (Mg), % 2.6 to 3.6
88.7 to 91.2
Manganese (Mn), % 0 to 0.5
0.15 to 0.5
Nickel (Ni), % 0
0 to 0.0020
Silicon (Si), % 0 to 0.4
0 to 0.1
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.2
0.35 to 1.0
Residuals, % 0 to 0.15
0

Comparable Variants