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5754 Aluminum vs. EN 1.4416 Stainless Steel

5754 aluminum belongs to the aluminum alloys classification, while EN 1.4416 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5754 aluminum and the bottom bar is EN 1.4416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
150
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 2.0 to 19
34
Fatigue Strength, MPa 66 to 140
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 200 to 330
500
Tensile Strength: Yield (Proof), MPa 80 to 280
210

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 600
1400
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
12
Thermal Expansion, µm/m-K 24
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 110
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.7
5.8
Embodied Energy, MJ/kg 150
79
Embodied Water, L/kg 1180
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1 to 32
140
Resilience: Unit (Modulus of Resilience), kJ/m3 47 to 580
110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 21 to 34
17
Strength to Weight: Bending, points 28 to 39
17
Thermal Diffusivity, mm2/s 54
3.2
Thermal Shock Resistance, points 8.9 to 14
12

Alloy Composition

Aluminum (Al), % 94.2 to 97.4
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.3
19 to 21
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
45.2 to 52.4
Magnesium (Mg), % 2.6 to 3.6
0
Manganese (Mn), % 0 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
4.5 to 5.5
Nickel (Ni), % 0
24 to 26
Nitrogen (N), % 0
0.12 to 0.2
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0