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5754 Aluminum vs. EN 1.5402 Steel

5754 aluminum belongs to the aluminum alloys classification, while EN 1.5402 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5754 aluminum and the bottom bar is EN 1.5402 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
180
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 2.0 to 19
23
Fatigue Strength, MPa 66 to 140
260
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 120 to 190
370
Tensile Strength: Ultimate (UTS), MPa 200 to 330
580
Tensile Strength: Yield (Proof), MPa 80 to 280
370

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
410
Melting Completion (Liquidus), °C 650
1470
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.7
1.7
Embodied Energy, MJ/kg 150
22
Embodied Water, L/kg 1180
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1 to 32
120
Resilience: Unit (Modulus of Resilience), kJ/m3 47 to 580
360
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 21 to 34
21
Strength to Weight: Bending, points 28 to 39
20
Thermal Diffusivity, mm2/s 54
14
Thermal Shock Resistance, points 8.9 to 14
17

Alloy Composition

Aluminum (Al), % 94.2 to 97.4
0
Carbon (C), % 0
0 to 0.18
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
97.3 to 98.7
Magnesium (Mg), % 2.6 to 3.6
0
Manganese (Mn), % 0 to 0.5
0.9 to 1.4
Molybdenum (Mo), % 0
0.4 to 0.6
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.4
0 to 0.4
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.15
0
Vanadium (V), % 0
0.040 to 0.080
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0