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5754 Aluminum vs. Grade VDC Steel

5754 aluminum belongs to the aluminum alloys classification, while grade VDC steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5754 aluminum and the bottom bar is grade VDC steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
510
Elastic (Young's, Tensile) Modulus, GPa 68
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 200 to 330
1700

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.7
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
47

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 21 to 34
60
Strength to Weight: Bending, points 28 to 39
40
Thermal Diffusivity, mm2/s 54
14
Thermal Shock Resistance, points 8.9 to 14
50

Alloy Composition

Aluminum (Al), % 94.2 to 97.4
0
Carbon (C), % 0
0.6 to 0.75
Chromium (Cr), % 0 to 0.3
0 to 0.3
Copper (Cu), % 0 to 0.1
0 to 0.060
Iron (Fe), % 0 to 0.4
98.3 to 99.35
Magnesium (Mg), % 2.6 to 3.6
0
Manganese (Mn), % 0 to 0.5
0.5 to 1.0
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.4
0.15 to 0.3
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0