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5754 Aluminum vs. S21603 Stainless Steel

5754 aluminum belongs to the aluminum alloys classification, while S21603 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5754 aluminum and the bottom bar is S21603 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 52 to 88
200
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 2.0 to 19
45
Fatigue Strength, MPa 66 to 140
360
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Shear Strength, MPa 120 to 190
490
Tensile Strength: Ultimate (UTS), MPa 200 to 330
690
Tensile Strength: Yield (Proof), MPa 80 to 280
390

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
990
Melting Completion (Liquidus), °C 650
1420
Melting Onset (Solidus), °C 600
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
17
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.7
3.6
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1180
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1 to 32
270
Resilience: Unit (Modulus of Resilience), kJ/m3 47 to 580
380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 21 to 34
25
Strength to Weight: Bending, points 28 to 39
22
Thermal Shock Resistance, points 8.9 to 14
15

Alloy Composition

Aluminum (Al), % 94.2 to 97.4
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.3
17.5 to 22
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
57.6 to 67.8
Magnesium (Mg), % 2.6 to 3.6
0
Manganese (Mn), % 0 to 0.5
7.5 to 9.0
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
5.0 to 7.0
Nitrogen (N), % 0
0.25 to 0.5
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.4
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0