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6005 Aluminum vs. 5457 Aluminum

Both 6005 aluminum and 5457 aluminum are aluminum alloys. Their average alloy composition is basically identical. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6005 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 95
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 9.5 to 17
6.0 to 22
Fatigue Strength, MPa 55 to 95
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 120 to 210
85 to 130
Tensile Strength: Ultimate (UTS), MPa 190 to 310
130 to 210
Tensile Strength: Yield (Proof), MPa 100 to 280
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 610
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180 to 200
180
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
46
Electrical Conductivity: Equal Weight (Specific), % IACS 180
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27 to 36
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 550
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 20 to 32
13 to 21
Strength to Weight: Bending, points 28 to 38
21 to 28
Thermal Diffusivity, mm2/s 74 to 83
72
Thermal Shock Resistance, points 8.6 to 14
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 97.5 to 99
97.8 to 99.05
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.35
0 to 0.1
Magnesium (Mg), % 0.4 to 0.6
0.8 to 1.2
Manganese (Mn), % 0 to 0.1
0.15 to 0.45
Silicon (Si), % 0.6 to 0.9
0 to 0.080
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.1
0 to 0.050
Residuals, % 0
0 to 0.1