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6005 Aluminum vs. AISI 440C Stainless Steel

6005 aluminum belongs to the aluminum alloys classification, while AISI 440C stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6005 aluminum and the bottom bar is AISI 440C stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 9.5 to 17
2.0 to 14
Fatigue Strength, MPa 55 to 95
260 to 840
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 120 to 210
430 to 1120
Tensile Strength: Ultimate (UTS), MPa 190 to 310
710 to 1970
Tensile Strength: Yield (Proof), MPa 100 to 280
450 to 1900

Thermal Properties

Latent Heat of Fusion, J/g 410
280
Maximum Temperature: Mechanical, °C 160
870
Melting Completion (Liquidus), °C 650
1480
Melting Onset (Solidus), °C 610
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 180 to 200
22
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 180
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1180
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27 to 36
39 to 88
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 20 to 32
26 to 71
Strength to Weight: Bending, points 28 to 38
23 to 46
Thermal Diffusivity, mm2/s 74 to 83
6.0
Thermal Shock Resistance, points 8.6 to 14
26 to 71

Alloy Composition

Aluminum (Al), % 97.5 to 99
0
Carbon (C), % 0
1.0 to 1.2
Chromium (Cr), % 0 to 0.1
16 to 18
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.35
78 to 83.1
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.6 to 0.9
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0