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6005 Aluminum vs. Solder Alloy 503

6005 aluminum belongs to the aluminum alloys classification, while solder alloy 503 belongs to the otherwise unclassified metals. There are 22 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6005 aluminum and the bottom bar is solder alloy 503.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
54
Elongation at Break, % 9.5 to 17
30
Poisson's Ratio 0.33
0.36
Shear Modulus, GPa 26
20
Tensile Strength: Ultimate (UTS), MPa 190 to 310
57

Thermal Properties

Latent Heat of Fusion, J/g 410
69
Melting Completion (Liquidus), °C 650
380
Melting Onset (Solidus), °C 610
220
Specific Heat Capacity, J/kg-K 900
230
Thermal Conductivity, W/m-K 180 to 200
61
Thermal Expansion, µm/m-K 23
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
14
Electrical Conductivity: Equal Weight (Specific), % IACS 180
17

Otherwise Unclassified Properties

Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 8.3
16
Embodied Energy, MJ/kg 150
270

Common Calculations

Stiffness to Weight: Axial, points 14
4.1
Stiffness to Weight: Bending, points 51
17
Strength to Weight: Axial, points 20 to 32
2.1
Strength to Weight: Bending, points 28 to 38
4.4
Thermal Diffusivity, mm2/s 74 to 83
35
Thermal Shock Resistance, points 8.6 to 14
3.5

Alloy Composition

Aluminum (Al), % 97.5 to 99
0 to 0.0010
Antimony (Sb), % 0
0 to 0.1
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.080
Cadmium (Cd), % 0
0 to 0.0020
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.1
5.5 to 6.5
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.35
0 to 0.020
Lead (Pb), % 0
0 to 0.070
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0.6 to 0.9
0
Silver (Ag), % 0
1.8 to 2.2
Tin (Sn), % 0
90.8 to 92.7
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0 to 0.0010
Residuals, % 0 to 0.15
0