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6005 Aluminum vs. S45000 Stainless Steel

6005 aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6005 aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 95
280 to 410
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 9.5 to 17
6.8 to 14
Fatigue Strength, MPa 55 to 95
330 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 120 to 210
590 to 830
Tensile Strength: Ultimate (UTS), MPa 190 to 310
980 to 1410
Tensile Strength: Yield (Proof), MPa 100 to 280
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 410
280
Maximum Temperature: Mechanical, °C 160
840
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 610
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 180 to 200
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 180
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27 to 36
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 550
850 to 4400
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 20 to 32
35 to 50
Strength to Weight: Bending, points 28 to 38
28 to 36
Thermal Diffusivity, mm2/s 74 to 83
4.5
Thermal Shock Resistance, points 8.6 to 14
33 to 47

Alloy Composition

Aluminum (Al), % 97.5 to 99
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0 to 0.1
14 to 16
Copper (Cu), % 0 to 0.1
1.3 to 1.8
Iron (Fe), % 0 to 0.35
72.1 to 79.3
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.6 to 0.9
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0