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6012 Aluminum vs. AISI 415 Stainless Steel

6012 aluminum belongs to the aluminum alloys classification, while AISI 415 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6012 aluminum and the bottom bar is AISI 415 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 9.1 to 11
17
Fatigue Strength, MPa 55 to 100
430
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 130 to 190
550
Tensile Strength: Ultimate (UTS), MPa 220 to 320
900
Tensile Strength: Yield (Proof), MPa 110 to 260
700

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 170
780
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 160
24
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.2
2.5
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1170
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21 to 28
140
Resilience: Unit (Modulus of Resilience), kJ/m3 94 to 480
1250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 48
25
Strength to Weight: Axial, points 22 to 32
32
Strength to Weight: Bending, points 29 to 37
26
Thermal Diffusivity, mm2/s 62
6.4
Thermal Shock Resistance, points 10 to 14
33

Alloy Composition

Aluminum (Al), % 92.2 to 98
0
Bismuth (Bi), % 0 to 0.7
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0 to 0.3
11.5 to 14
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
77.8 to 84
Lead (Pb), % 0.4 to 2.0
0
Magnesium (Mg), % 0.6 to 1.2
0
Manganese (Mn), % 0.4 to 1.0
0.5 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0
3.5 to 5.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.6 to 1.4
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0