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6012 Aluminum vs. SAE-AISI 1020 Steel

6012 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1020 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6012 aluminum and the bottom bar is SAE-AISI 1020 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 9.1 to 11
17 to 28
Fatigue Strength, MPa 55 to 100
180 to 250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 130 to 190
280
Tensile Strength: Ultimate (UTS), MPa 220 to 320
430 to 460
Tensile Strength: Yield (Proof), MPa 110 to 260
240 to 380

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 160
52
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
11
Electrical Conductivity: Equal Weight (Specific), % IACS 140
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.9
7.9
Embodied Carbon, kg CO2/kg material 8.2
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1170
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21 to 28
72 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 94 to 480
150 to 380
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 48
24
Strength to Weight: Axial, points 22 to 32
15 to 16
Strength to Weight: Bending, points 29 to 37
16 to 17
Thermal Diffusivity, mm2/s 62
14
Thermal Shock Resistance, points 10 to 14
13 to 14

Alloy Composition

Aluminum (Al), % 92.2 to 98
0
Bismuth (Bi), % 0 to 0.7
0
Carbon (C), % 0
0.18 to 0.23
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
99.08 to 99.52
Lead (Pb), % 0.4 to 2.0
0
Magnesium (Mg), % 0.6 to 1.2
0
Manganese (Mn), % 0.4 to 1.0
0.3 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.6 to 1.4
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0