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6012 Aluminum vs. SAE-AISI 1039 Steel

6012 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1039 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6012 aluminum and the bottom bar is SAE-AISI 1039 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 9.1 to 11
14 to 18
Fatigue Strength, MPa 55 to 100
230 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 130 to 190
380 to 420
Tensile Strength: Ultimate (UTS), MPa 220 to 320
610 to 690
Tensile Strength: Yield (Proof), MPa 110 to 260
340 to 580

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 160
51
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1170
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21 to 28
88 to 94
Resilience: Unit (Modulus of Resilience), kJ/m3 94 to 480
310 to 890
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 48
24
Strength to Weight: Axial, points 22 to 32
22 to 24
Strength to Weight: Bending, points 29 to 37
20 to 22
Thermal Diffusivity, mm2/s 62
14
Thermal Shock Resistance, points 10 to 14
19 to 22

Alloy Composition

Aluminum (Al), % 92.2 to 98
0
Bismuth (Bi), % 0 to 0.7
0
Carbon (C), % 0
0.37 to 0.44
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
98.5 to 98.9
Lead (Pb), % 0.4 to 2.0
0
Magnesium (Mg), % 0.6 to 1.2
0
Manganese (Mn), % 0.4 to 1.0
0.7 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.6 to 1.4
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0