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6012 Aluminum vs. SAE-AISI 4340M Steel

6012 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4340M steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6012 aluminum and the bottom bar is SAE-AISI 4340M steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 9.1 to 11
6.0
Fatigue Strength, MPa 55 to 100
690
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 130 to 190
1360
Tensile Strength: Ultimate (UTS), MPa 220 to 320
2340
Tensile Strength: Yield (Proof), MPa 110 to 260
1240

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 170
430
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 160
38
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 140
9.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.9
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.9
Embodied Energy, MJ/kg 150
26
Embodied Water, L/kg 1170
55

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21 to 28
120
Resilience: Unit (Modulus of Resilience), kJ/m3 94 to 480
4120
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 48
25
Strength to Weight: Axial, points 22 to 32
84
Strength to Weight: Bending, points 29 to 37
51
Thermal Diffusivity, mm2/s 62
10
Thermal Shock Resistance, points 10 to 14
70

Alloy Composition

Aluminum (Al), % 92.2 to 98
0
Bismuth (Bi), % 0 to 0.7
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0 to 0.3
0.7 to 1.0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
93.3 to 94.8
Lead (Pb), % 0.4 to 2.0
0
Magnesium (Mg), % 0.6 to 1.2
0
Manganese (Mn), % 0.4 to 1.0
0.65 to 0.9
Molybdenum (Mo), % 0
0.35 to 0.45
Nickel (Ni), % 0
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.012
Silicon (Si), % 0.6 to 1.4
1.5 to 1.8
Sulfur (S), % 0
0 to 0.012
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0.050 to 0.1
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0