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6016 Aluminum vs. AISI 304 Stainless Steel

6016 aluminum belongs to the aluminum alloys classification, while AISI 304 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6016 aluminum and the bottom bar is AISI 304 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 55 to 80
170 to 360
Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 11 to 27
8.0 to 43
Fatigue Strength, MPa 68 to 89
210 to 440
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 130 to 170
400 to 690
Tensile Strength: Ultimate (UTS), MPa 200 to 280
580 to 1180
Tensile Strength: Yield (Proof), MPa 110 to 210
230 to 860

Thermal Properties

Latent Heat of Fusion, J/g 410
290
Maximum Temperature: Mechanical, °C 160
710
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 610
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 190 to 210
16
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 48 to 54
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 180
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.2
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 29 to 47
86 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 82 to 340
140 to 1870
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 21 to 29
21 to 42
Strength to Weight: Bending, points 29 to 35
20 to 32
Thermal Diffusivity, mm2/s 77 to 86
4.2
Thermal Shock Resistance, points 9.1 to 12
12 to 25

Alloy Composition

Aluminum (Al), % 96.4 to 98.8
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
18 to 20
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.5
66.5 to 74
Magnesium (Mg), % 0.25 to 0.6
0
Manganese (Mn), % 0 to 0.2
0 to 2.0
Nickel (Ni), % 0
8.0 to 10.5
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 1.0 to 1.5
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0