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6016 Aluminum vs. AISI 403 Stainless Steel

6016 aluminum belongs to the aluminum alloys classification, while AISI 403 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6016 aluminum and the bottom bar is AISI 403 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 55 to 80
190 to 240
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 11 to 27
16 to 25
Fatigue Strength, MPa 68 to 89
200 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 130 to 170
340 to 480
Tensile Strength: Ultimate (UTS), MPa 200 to 280
530 to 780
Tensile Strength: Yield (Proof), MPa 110 to 210
280 to 570

Thermal Properties

Latent Heat of Fusion, J/g 410
270
Maximum Temperature: Mechanical, °C 160
740
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 610
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 190 to 210
28
Thermal Expansion, µm/m-K 23
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 48 to 54
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 180
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
6.5
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1180
99

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 29 to 47
110 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 82 to 340
210 to 840
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 21 to 29
19 to 28
Strength to Weight: Bending, points 29 to 35
19 to 24
Thermal Diffusivity, mm2/s 77 to 86
7.6
Thermal Shock Resistance, points 9.1 to 12
20 to 29

Alloy Composition

Aluminum (Al), % 96.4 to 98.8
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.1
11.5 to 13
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.5
84.7 to 88.5
Magnesium (Mg), % 0.25 to 0.6
0
Manganese (Mn), % 0 to 0.2
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.0 to 1.5
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0