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6016 Aluminum vs. AISI 420 Stainless Steel

6016 aluminum belongs to the aluminum alloys classification, while AISI 420 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6016 aluminum and the bottom bar is AISI 420 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 55 to 80
190
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 11 to 27
8.0 to 15
Fatigue Strength, MPa 68 to 89
220 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 130 to 170
420 to 1010
Tensile Strength: Ultimate (UTS), MPa 200 to 280
690 to 1720
Tensile Strength: Yield (Proof), MPa 110 to 210
380 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 410
280
Maximum Temperature: Mechanical, °C 160
620
Melting Completion (Liquidus), °C 660
1510
Melting Onset (Solidus), °C 610
1450
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 190 to 210
27
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 48 to 54
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 180
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.5
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.2
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1180
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 29 to 47
88 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 82 to 340
380 to 4410
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 21 to 29
25 to 62
Strength to Weight: Bending, points 29 to 35
22 to 41
Thermal Diffusivity, mm2/s 77 to 86
7.3
Thermal Shock Resistance, points 9.1 to 12
25 to 62

Alloy Composition

Aluminum (Al), % 96.4 to 98.8
0
Carbon (C), % 0
0.15 to 0.4
Chromium (Cr), % 0 to 0.1
12 to 14
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.5
82.3 to 87.9
Magnesium (Mg), % 0.25 to 0.6
0
Manganese (Mn), % 0 to 0.2
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.0 to 1.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0