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6016 Aluminum vs. ASTM A204 Steel

6016 aluminum belongs to the aluminum alloys classification, while ASTM A204 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6016 aluminum and the bottom bar is ASTM A204 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 55 to 80
160 to 180
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 11 to 27
18 to 22
Fatigue Strength, MPa 68 to 89
200 to 220
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 130 to 170
330 to 360
Tensile Strength: Ultimate (UTS), MPa 200 to 280
520 to 590
Tensile Strength: Yield (Proof), MPa 110 to 210
290 to 330

Thermal Properties

Latent Heat of Fusion, J/g 410
250
Maximum Temperature: Mechanical, °C 160
410
Melting Completion (Liquidus), °C 660
1470
Melting Onset (Solidus), °C 610
1420 to 1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 190 to 210
52
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 48 to 54
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 180
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.2
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1180
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 29 to 47
90 to 95
Resilience: Unit (Modulus of Resilience), kJ/m3 82 to 340
220 to 290
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 21 to 29
18 to 21
Strength to Weight: Bending, points 29 to 35
18 to 20
Thermal Diffusivity, mm2/s 77 to 86
14
Thermal Shock Resistance, points 9.1 to 12
15 to 17