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6023 Aluminum vs. AISI 309 Stainless Steel

6023 aluminum belongs to the aluminum alloys classification, while AISI 309 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6023 aluminum and the bottom bar is AISI 309 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 11
34 to 47
Fatigue Strength, MPa 120 to 130
250 to 280
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
78
Shear Strength, MPa 210 to 220
420 to 470
Tensile Strength: Ultimate (UTS), MPa 360
600 to 710
Tensile Strength: Yield (Proof), MPa 300 to 310
260 to 350

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 160
980
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
16
Thermal Expansion, µm/m-K 23
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
19
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.3
3.6
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1180
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 38 to 39
200 to 230
Resilience: Unit (Modulus of Resilience), kJ/m3 670 to 690
170 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 35 to 36
21 to 25
Strength to Weight: Bending, points 40
20 to 23
Thermal Diffusivity, mm2/s 67
4.3
Thermal Shock Resistance, points 16
14 to 16

Alloy Composition

Aluminum (Al), % 94 to 97.7
0
Bismuth (Bi), % 0.3 to 0.8
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0
22 to 24
Copper (Cu), % 0.2 to 0.5
0
Iron (Fe), % 0 to 0.5
58 to 66
Magnesium (Mg), % 0.4 to 0.9
0
Manganese (Mn), % 0.2 to 0.6
0 to 2.0
Nickel (Ni), % 0
12 to 15
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.6 to 1.4
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0.6 to 1.2
0
Residuals, % 0 to 0.15
0