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6025 Aluminum vs. 4045 Aluminum

Both 6025 aluminum and 4045 aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6025 aluminum and the bottom bar is 4045 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
71
Elongation at Break, % 2.8 to 10
2.3
Fatigue Strength, MPa 67 to 110
45
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 110 to 140
69
Tensile Strength: Ultimate (UTS), MPa 190 to 240
120
Tensile Strength: Yield (Proof), MPa 68 to 210
64

Thermal Properties

Latent Heat of Fusion, J/g 410
540
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 550
580
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
170
Thermal Expansion, µm/m-K 23
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
45
Electrical Conductivity: Equal Weight (Specific), % IACS 110
160

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.6
Embodied Carbon, kg CO2/kg material 8.5
7.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.0 to 15
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 310
29
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
54
Strength to Weight: Axial, points 19 to 24
13
Strength to Weight: Bending, points 26 to 31
21
Thermal Diffusivity, mm2/s 54
74
Thermal Shock Resistance, points 8.2 to 10
5.7

Alloy Composition

Aluminum (Al), % 91.7 to 96.3
87.4 to 91
Chromium (Cr), % 0 to 0.2
0
Copper (Cu), % 0.2 to 0.7
0 to 0.3
Iron (Fe), % 0 to 0.7
0 to 0.8
Magnesium (Mg), % 2.1 to 3.0
0 to 0.050
Manganese (Mn), % 0.6 to 1.4
0 to 0.050
Silicon (Si), % 0.8 to 1.5
9.0 to 11
Titanium (Ti), % 0 to 0.2
0 to 0.2
Zinc (Zn), % 0 to 0.5
0 to 0.1
Residuals, % 0
0 to 0.15