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6025 Aluminum vs. 4115 Aluminum

Both 6025 aluminum and 4115 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6025 aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 2.8 to 10
1.1 to 11
Fatigue Strength, MPa 67 to 110
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 110 to 140
71 to 130
Tensile Strength: Ultimate (UTS), MPa 190 to 240
120 to 220
Tensile Strength: Yield (Proof), MPa 68 to 210
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 410
420
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 550
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
41
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.5
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.0 to 15
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 310
11 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 19 to 24
12 to 23
Strength to Weight: Bending, points 26 to 31
20 to 30
Thermal Diffusivity, mm2/s 54
66
Thermal Shock Resistance, points 8.2 to 10
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 91.7 to 96.3
94.6 to 97.4
Chromium (Cr), % 0 to 0.2
0
Copper (Cu), % 0.2 to 0.7
0.1 to 0.5
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 2.1 to 3.0
0.1 to 0.5
Manganese (Mn), % 0.6 to 1.4
0.6 to 1.2
Silicon (Si), % 0.8 to 1.5
1.8 to 2.2
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.5
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants