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6025 Aluminum vs. 4145 Aluminum

Both 6025 aluminum and 4145 aluminum are aluminum alloys. They have 88% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6025 aluminum and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
73
Elongation at Break, % 2.8 to 10
2.2
Fatigue Strength, MPa 67 to 110
48
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
28
Shear Strength, MPa 110 to 140
69
Tensile Strength: Ultimate (UTS), MPa 190 to 240
120
Tensile Strength: Yield (Proof), MPa 68 to 210
68

Thermal Properties

Latent Heat of Fusion, J/g 410
540
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 650
590
Melting Onset (Solidus), °C 550
520
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
100
Thermal Expansion, µm/m-K 23
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
26
Electrical Conductivity: Equal Weight (Specific), % IACS 110
84

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.8
2.8
Embodied Carbon, kg CO2/kg material 8.5
7.6
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1160
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.0 to 15
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 310
31
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 19 to 24
12
Strength to Weight: Bending, points 26 to 31
19
Thermal Diffusivity, mm2/s 54
42
Thermal Shock Resistance, points 8.2 to 10
5.5

Alloy Composition

Aluminum (Al), % 91.7 to 96.3
83 to 87.4
Chromium (Cr), % 0 to 0.2
0 to 0.15
Copper (Cu), % 0.2 to 0.7
3.3 to 4.7
Iron (Fe), % 0 to 0.7
0 to 0.8
Magnesium (Mg), % 2.1 to 3.0
0 to 0.15
Manganese (Mn), % 0.6 to 1.4
0 to 0.15
Silicon (Si), % 0.8 to 1.5
9.3 to 10.7
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.5
0 to 0.2
Residuals, % 0
0 to 0.15