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6025 Aluminum vs. AZ91B Magnesium

6025 aluminum belongs to the aluminum alloys classification, while AZ91B magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 6025 aluminum and the bottom bar is AZ91B magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
46
Elongation at Break, % 2.8 to 10
5.0
Fatigue Strength, MPa 67 to 110
79
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 110 to 140
140
Tensile Strength: Ultimate (UTS), MPa 190 to 240
240
Tensile Strength: Yield (Proof), MPa 68 to 210
160

Thermal Properties

Latent Heat of Fusion, J/g 410
360
Maximum Temperature: Mechanical, °C 160
130
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 550
470
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 130
73
Thermal Expansion, µm/m-K 23
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
11
Electrical Conductivity: Equal Weight (Specific), % IACS 110
58

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.8
1.7
Embodied Carbon, kg CO2/kg material 8.5
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1160
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.0 to 15
11
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 310
280
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 19 to 24
38
Strength to Weight: Bending, points 26 to 31
49
Thermal Diffusivity, mm2/s 54
42
Thermal Shock Resistance, points 8.2 to 10
14

Alloy Composition

Aluminum (Al), % 91.7 to 96.3
8.3 to 9.7
Chromium (Cr), % 0 to 0.2
0
Copper (Cu), % 0.2 to 0.7
0 to 0.35
Iron (Fe), % 0 to 0.7
0
Magnesium (Mg), % 2.1 to 3.0
87.9 to 91.2
Manganese (Mn), % 0.6 to 1.4
0.13 to 0.5
Nickel (Ni), % 0
0 to 0.030
Silicon (Si), % 0.8 to 1.5
0 to 0.5
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.5
0.35 to 1.0
Residuals, % 0 to 0.15
0