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6025 Aluminum vs. Solder Alloy 401

6025 aluminum belongs to the aluminum alloys classification, while solder alloy 401 belongs to the otherwise unclassified metals. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6025 aluminum and the bottom bar is solder alloy 401.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
50
Elongation at Break, % 2.8 to 10
21
Poisson's Ratio 0.33
0.36
Shear Modulus, GPa 26
19
Tensile Strength: Ultimate (UTS), MPa 190 to 240
29

Thermal Properties

Latent Heat of Fusion, J/g 410
60
Melting Completion (Liquidus), °C 650
230
Melting Onset (Solidus), °C 550
230
Specific Heat Capacity, J/kg-K 900
220
Thermal Conductivity, W/m-K 130
66
Thermal Expansion, µm/m-K 23
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
14
Electrical Conductivity: Equal Weight (Specific), % IACS 110
17

Otherwise Unclassified Properties

Density, g/cm3 2.8
7.3
Embodied Carbon, kg CO2/kg material 8.5
15
Embodied Energy, MJ/kg 150
250
Embodied Water, L/kg 1160
1200

Common Calculations

Stiffness to Weight: Axial, points 14
3.8
Stiffness to Weight: Bending, points 50
17
Strength to Weight: Axial, points 19 to 24
1.1
Strength to Weight: Bending, points 26 to 31
2.9
Thermal Diffusivity, mm2/s 54
40
Thermal Shock Resistance, points 8.2 to 10
1.9

Alloy Composition

Aluminum (Al), % 91.7 to 96.3
0 to 0.0010
Antimony (Sb), % 0
0 to 0.1
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.1
Cadmium (Cd), % 0
0 to 0.0020
Chromium (Cr), % 0 to 0.2
0
Copper (Cu), % 0.2 to 0.7
0.5 to 0.9
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.020
Lead (Pb), % 0
0 to 0.070
Magnesium (Mg), % 2.1 to 3.0
0
Manganese (Mn), % 0.6 to 1.4
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0.8 to 1.5
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
98.5 to 99.5
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.5
0 to 0.0010
Residuals, % 0 to 0.15
0