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6025 Aluminum vs. Nickel 80A

6025 aluminum belongs to the aluminum alloys classification, while nickel 80A belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6025 aluminum and the bottom bar is nickel 80A.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 2.8 to 10
22
Fatigue Strength, MPa 67 to 110
430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 110 to 140
660
Tensile Strength: Ultimate (UTS), MPa 190 to 240
1040
Tensile Strength: Yield (Proof), MPa 68 to 210
710

Thermal Properties

Latent Heat of Fusion, J/g 410
320
Maximum Temperature: Mechanical, °C 160
980
Melting Completion (Liquidus), °C 650
1360
Melting Onset (Solidus), °C 550
1310
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
11
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.8
8.3
Embodied Carbon, kg CO2/kg material 8.5
9.8
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1160
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.0 to 15
210
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 310
1300
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 19 to 24
35
Strength to Weight: Bending, points 26 to 31
27
Thermal Diffusivity, mm2/s 54
2.9
Thermal Shock Resistance, points 8.2 to 10
31

Alloy Composition

Aluminum (Al), % 91.7 to 96.3
0.5 to 1.8
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.2
18 to 21
Copper (Cu), % 0.2 to 0.7
0
Iron (Fe), % 0 to 0.7
0 to 3.0
Magnesium (Mg), % 2.1 to 3.0
0
Manganese (Mn), % 0.6 to 1.4
0 to 1.0
Nickel (Ni), % 0
69.4 to 79.7
Silicon (Si), % 0.8 to 1.5
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
1.8 to 2.7
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.15
0