6025 Aluminum vs. S44735 Stainless Steel
6025 aluminum belongs to the aluminum alloys classification, while S44735 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.
For each property being compared, the top bar is 6025 aluminum and the bottom bar is S44735 stainless steel.
Metric UnitsUS Customary Units
Mechanical Properties
| Elastic (Young's, Tensile) Modulus, GPa | 70 | |
| 210 |
| Elongation at Break, % | 2.8 to 10 | |
| 21 |
| Fatigue Strength, MPa | 67 to 110 | |
| 300 |
| Poisson's Ratio | 0.33 | |
| 0.27 |
| Shear Modulus, GPa | 26 | |
| 82 |
| Shear Strength, MPa | 110 to 140 | |
| 390 |
| Tensile Strength: Ultimate (UTS), MPa | 190 to 240 | |
| 630 |
| Tensile Strength: Yield (Proof), MPa | 68 to 210 | |
| 460 |
Thermal Properties
| Latent Heat of Fusion, J/g | 410 | |
| 310 |
| Maximum Temperature: Mechanical, °C | 160 | |
| 1100 |
| Melting Completion (Liquidus), °C | 650 | |
| 1460 |
| Melting Onset (Solidus), °C | 550 | |
| 1420 |
| Specific Heat Capacity, J/kg-K | 900 | |
| 480 |
| Thermal Expansion, µm/m-K | 23 | |
| 11 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 9.5 | |
| 21 |
| Density, g/cm3 | 2.8 | |
| 7.7 |
| Embodied Carbon, kg CO2/kg material | 8.5 | |
| 4.4 |
| Embodied Energy, MJ/kg | 150 | |
| 61 |
| Embodied Water, L/kg | 1160 | |
| 180 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 6.0 to 15 | |
| 120 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 33 to 310 | |
| 520 |
| Stiffness to Weight: Axial, points | 14 | |
| 15 |
| Stiffness to Weight: Bending, points | 50 | |
| 26 |
| Strength to Weight: Axial, points | 19 to 24 | |
| 23 |
| Strength to Weight: Bending, points | 26 to 31 | |
| 21 |
| Thermal Shock Resistance, points | 8.2 to 10 | |
| 20 |
Alloy Composition
| Aluminum (Al), % | 91.7 to 96.3 | |
| 0 |
| Carbon (C), % | 0 | |
| 0 to 0.030 |
| Chromium (Cr), % | 0 to 0.2 | |
| 28 to 30 |
| Copper (Cu), % | 0.2 to 0.7 | |
| 0 |
| Iron (Fe), % | 0 to 0.7 | |
| 60.7 to 68.4 |
| Magnesium (Mg), % | 2.1 to 3.0 | |
| 0 |
| Manganese (Mn), % | 0.6 to 1.4 | |
| 0 to 1.0 |
| Molybdenum (Mo), % | 0 | |
| 3.6 to 4.2 |
| Nickel (Ni), % | 0 | |
| 0 to 1.0 |
| Niobium (Nb), % | 0 | |
| 0.2 to 1.0 |
| Nitrogen (N), % | 0 | |
| 0 to 0.045 |
| Phosphorus (P), % | 0 | |
| 0 to 0.040 |
| Silicon (Si), % | 0.8 to 1.5 | |
| 0 to 1.0 |
| Sulfur (S), % | 0 | |
| 0 to 0.030 |
| Titanium (Ti), % | 0 to 0.2 | |
| 0.2 to 1.0 |
| Zinc (Zn), % | 0 to 0.5 | |
| 0 |
| Residuals, % | 0 to 0.15 | |
| 0 |