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6025 Aluminum vs. Zamak 2

6025 aluminum belongs to the aluminum alloys classification, while Zamak 2 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6025 aluminum and the bottom bar is Zamak 2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
87
Elongation at Break, % 2.8 to 10
6.0
Fatigue Strength, MPa 67 to 110
59
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 26
33
Shear Strength, MPa 110 to 140
320
Tensile Strength: Ultimate (UTS), MPa 190 to 240
360
Tensile Strength: Yield (Proof), MPa 68 to 210
270

Thermal Properties

Latent Heat of Fusion, J/g 410
130
Maximum Temperature: Mechanical, °C 160
95
Melting Completion (Liquidus), °C 650
390
Melting Onset (Solidus), °C 550
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 23
28

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
25
Electrical Conductivity: Equal Weight (Specific), % IACS 110
35

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.8
6.5
Embodied Carbon, kg CO2/kg material 8.5
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1160
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.0 to 15
20
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 310
420
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 19 to 24
15
Strength to Weight: Bending, points 26 to 31
17
Thermal Diffusivity, mm2/s 54
41
Thermal Shock Resistance, points 8.2 to 10
11

Alloy Composition

Aluminum (Al), % 91.7 to 96.3
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.2
0
Copper (Cu), % 0.2 to 0.7
2.5 to 3.3
Iron (Fe), % 0 to 0.7
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 2.1 to 3.0
0.020 to 0.060
Manganese (Mn), % 0.6 to 1.4
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0.8 to 1.5
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.5
92.2 to 94
Residuals, % 0 to 0.15
0