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6025-O Aluminum vs. 7204-O Aluminum

Both 6025-O aluminum and 7204-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 6025-O aluminum and the bottom bar is 7204-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 10
13
Fatigue Strength, MPa 67
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 110
130
Tensile Strength: Ultimate (UTS), MPa 190
220
Tensile Strength: Yield (Proof), MPa 68
120

Thermal Properties

Latent Heat of Fusion, J/g 410
380
Maximum Temperature: Mechanical, °C 160
210
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 550
520
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
150
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
39
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.9
Embodied Carbon, kg CO2/kg material 8.5
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15
25
Resilience: Unit (Modulus of Resilience), kJ/m3 33
110
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
47
Strength to Weight: Axial, points 19
21
Strength to Weight: Bending, points 26
28
Thermal Diffusivity, mm2/s 54
58
Thermal Shock Resistance, points 8.2
9.4

Alloy Composition

Aluminum (Al), % 91.7 to 96.3
90.5 to 94.8
Chromium (Cr), % 0 to 0.2
0 to 0.3
Copper (Cu), % 0.2 to 0.7
0 to 0.2
Iron (Fe), % 0 to 0.7
0 to 0.35
Magnesium (Mg), % 2.1 to 3.0
1.0 to 2.0
Manganese (Mn), % 0.6 to 1.4
0.2 to 0.7
Silicon (Si), % 0.8 to 1.5
0 to 0.3
Titanium (Ti), % 0 to 0.2
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.5
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15