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6060 Aluminum vs. ASTM Grade HI Steel

6060 aluminum belongs to the aluminum alloys classification, while ASTM grade HI steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6060 aluminum and the bottom bar is ASTM grade HI steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 9.0 to 16
11
Fatigue Strength, MPa 37 to 70
150
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 140 to 220
550
Tensile Strength: Yield (Proof), MPa 71 to 170
270

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 660
1400
Melting Onset (Solidus), °C 610
1350
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 210
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 180
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
23
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
4.1
Embodied Energy, MJ/kg 150
59
Embodied Water, L/kg 1190
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 24
52
Resilience: Unit (Modulus of Resilience), kJ/m3 37 to 210
180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 14 to 23
20
Strength to Weight: Bending, points 22 to 30
19
Thermal Diffusivity, mm2/s 85
3.9
Thermal Shock Resistance, points 6.3 to 9.9
12

Alloy Composition

Aluminum (Al), % 97.9 to 99.3
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0 to 0.050
26 to 30
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0.1 to 0.3
46.9 to 59.8
Magnesium (Mg), % 0.35 to 0.6
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
14 to 18
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.3 to 0.6
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0