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6060 Aluminum vs. EN 1.4458 Stainless Steel

6060 aluminum belongs to the aluminum alloys classification, while EN 1.4458 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6060 aluminum and the bottom bar is EN 1.4458 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 9.0 to 16
34
Fatigue Strength, MPa 37 to 70
150
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Tensile Strength: Ultimate (UTS), MPa 140 to 220
510
Tensile Strength: Yield (Proof), MPa 71 to 170
190

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 660
1420
Melting Onset (Solidus), °C 610
1370
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 210
16
Thermal Expansion, µm/m-K 23
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 180
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.3
5.4
Embodied Energy, MJ/kg 150
75
Embodied Water, L/kg 1190
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 24
140
Resilience: Unit (Modulus of Resilience), kJ/m3 37 to 210
89
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 14 to 23
17
Strength to Weight: Bending, points 22 to 30
18
Thermal Diffusivity, mm2/s 85
4.2
Thermal Shock Resistance, points 6.3 to 9.9
12

Alloy Composition

Aluminum (Al), % 97.9 to 99.3
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.050
19 to 22
Copper (Cu), % 0 to 0.1
0 to 2.0
Iron (Fe), % 0.1 to 0.3
40.2 to 53
Magnesium (Mg), % 0.35 to 0.6
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
2.0 to 2.5
Nickel (Ni), % 0
26 to 30
Nitrogen (N), % 0
0 to 0.2
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.3 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0