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6060 Aluminum vs. S35000 Stainless Steel

6060 aluminum belongs to the aluminum alloys classification, while S35000 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6060 aluminum and the bottom bar is S35000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 9.0 to 16
2.3 to 14
Fatigue Strength, MPa 37 to 70
380 to 520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 86 to 130
740 to 950
Tensile Strength: Ultimate (UTS), MPa 140 to 220
1300 to 1570
Tensile Strength: Yield (Proof), MPa 71 to 170
660 to 1160

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 160
900
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 610
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 210
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 180
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
3.2
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1190
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 24
28 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 37 to 210
1070 to 3360
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 14 to 23
46 to 56
Strength to Weight: Bending, points 22 to 30
34 to 38
Thermal Diffusivity, mm2/s 85
4.4
Thermal Shock Resistance, points 6.3 to 9.9
42 to 51

Alloy Composition

Aluminum (Al), % 97.9 to 99.3
0
Carbon (C), % 0
0.070 to 0.11
Chromium (Cr), % 0 to 0.050
16 to 17
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0.1 to 0.3
72.7 to 76.9
Magnesium (Mg), % 0.35 to 0.6
0
Manganese (Mn), % 0 to 0.1
0.5 to 1.3
Molybdenum (Mo), % 0
2.5 to 3.2
Nickel (Ni), % 0
4.0 to 5.0
Nitrogen (N), % 0
0.070 to 0.13
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.3 to 0.6
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0

Comparable Variants