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6061 Aluminum vs. AWS E409Nb

6061 aluminum belongs to the aluminum alloys classification, while AWS E409Nb belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is AWS E409Nb.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 3.4 to 20
23
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 130 to 410
500
Tensile Strength: Yield (Proof), MPa 76 to 370
380

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 580
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 170
25
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.9
Embodied Energy, MJ/kg 150
42
Embodied Water, L/kg 1180
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
110
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 42
18
Strength to Weight: Bending, points 21 to 45
18
Thermal Diffusivity, mm2/s 68
6.8
Thermal Shock Resistance, points 5.7 to 18
14

Alloy Composition

Aluminum (Al), % 95.9 to 98.6
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0.040 to 0.35
11 to 14
Copper (Cu), % 0.15 to 0.4
0 to 0.75
Iron (Fe), % 0 to 0.7
80.2 to 88.5
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Nickel (Ni), % 0
0 to 0.6
Niobium (Nb), % 0
0.5 to 1.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0