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6061 Aluminum vs. AZ91D Magnesium

6061 aluminum belongs to the aluminum alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
46
Elongation at Break, % 3.4 to 20
2.3 to 4.5
Fatigue Strength, MPa 58 to 110
74 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 84 to 210
120 to 140
Tensile Strength: Ultimate (UTS), MPa 130 to 410
160 to 220
Tensile Strength: Yield (Proof), MPa 76 to 370
80 to 130

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 170
130
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 580
490
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 170
78
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
11
Electrical Conductivity: Equal Weight (Specific), % IACS 140
58

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.3
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
4.2 to 7.7
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
69 to 170
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 13 to 42
26 to 34
Strength to Weight: Bending, points 21 to 45
38 to 46
Thermal Diffusivity, mm2/s 68
45
Thermal Shock Resistance, points 5.7 to 18
9.5 to 13

Alloy Composition

Aluminum (Al), % 95.9 to 98.6
8.3 to 9.7
Chromium (Cr), % 0.040 to 0.35
0
Copper (Cu), % 0.15 to 0.4
0 to 0.030
Iron (Fe), % 0 to 0.7
0 to 0.0050
Magnesium (Mg), % 0.8 to 1.2
88.7 to 91.2
Manganese (Mn), % 0 to 0.15
0.15 to 0.5
Nickel (Ni), % 0
0 to 0.0020
Silicon (Si), % 0.4 to 0.8
0 to 0.1
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0.35 to 1.0
Residuals, % 0 to 0.15
0

Comparable Variants