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6061 Aluminum vs. EN 1.4539 Stainless Steel

6061 aluminum belongs to the aluminum alloys classification, while EN 1.4539 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is EN 1.4539 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 3.4 to 20
38
Fatigue Strength, MPa 58 to 110
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Shear Strength, MPa 84 to 210
430
Tensile Strength: Ultimate (UTS), MPa 130 to 410
630
Tensile Strength: Yield (Proof), MPa 76 to 370
260

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 580
1390
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 170
12
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 140
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.3
5.7
Embodied Energy, MJ/kg 150
78
Embodied Water, L/kg 1180
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.8 to 81
190
Resilience: Unit (Modulus of Resilience), kJ/m3 42 to 1000
160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 42
22
Strength to Weight: Bending, points 21 to 45
20
Thermal Diffusivity, mm2/s 68
3.2
Thermal Shock Resistance, points 5.7 to 18
14

Alloy Composition

Aluminum (Al), % 95.9 to 98.6
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0.040 to 0.35
19 to 21
Copper (Cu), % 0.15 to 0.4
1.2 to 2.0
Iron (Fe), % 0 to 0.7
43.1 to 51.8
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Molybdenum (Mo), % 0
4.0 to 5.0
Nickel (Ni), % 0
24 to 26
Nitrogen (N), % 0
0 to 0.15
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.4 to 0.8
0 to 0.7
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0