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6061 Aluminum vs. Solder Alloy 117

6061 aluminum belongs to the aluminum alloys classification, while solder alloy 117 belongs to the otherwise unclassified metals. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6061 aluminum and the bottom bar is solder alloy 117.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
23
Elongation at Break, % 3.4 to 20
20
Poisson's Ratio 0.33
0.42
Shear Modulus, GPa 26
8.1
Tensile Strength: Ultimate (UTS), MPa 130 to 410
33

Thermal Properties

Latent Heat of Fusion, J/g 400
31
Melting Completion (Liquidus), °C 650
280
Melting Onset (Solidus), °C 580
180
Specific Heat Capacity, J/kg-K 900
150
Thermal Conductivity, W/m-K 170
37
Thermal Expansion, µm/m-K 24
28

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
8.7
Electrical Conductivity: Equal Weight (Specific), % IACS 140
7.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
85
Density, g/cm3 2.7
11
Embodied Carbon, kg CO2/kg material 8.3
6.1
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1180
610

Common Calculations

Stiffness to Weight: Axial, points 14
1.2
Stiffness to Weight: Bending, points 50
9.0
Strength to Weight: Axial, points 13 to 42
0.88
Strength to Weight: Bending, points 21 to 45
2.2
Thermal Diffusivity, mm2/s 68
24
Thermal Shock Resistance, points 5.7 to 18
3.7

Alloy Composition

Aluminum (Al), % 95.9 to 98.6
0 to 0.0010
Antimony (Sb), % 0
0 to 0.5
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.25
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0.040 to 0.35
0
Copper (Cu), % 0.15 to 0.4
0 to 0.080
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.020
Lead (Pb), % 0
78.4 to 80.5
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0.4 to 0.8
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
19.5 to 20.5
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0 to 0.0010
Residuals, % 0 to 0.15
0