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6063 Aluminum vs. 535.0 Aluminum

Both 6063 aluminum and 535.0 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 6063 aluminum and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 25 to 95
70
Elastic (Young's, Tensile) Modulus, GPa 68
67
Elongation at Break, % 7.3 to 21
10
Fatigue Strength, MPa 39 to 95
70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 70 to 190
190
Tensile Strength: Ultimate (UTS), MPa 110 to 300
270
Tensile Strength: Yield (Proof), MPa 49 to 270
140

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 160
170
Melting Completion (Liquidus), °C 650
630
Melting Onset (Solidus), °C 620
570
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 190 to 220
100
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 58
23
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 190
79

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.3
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 27
24
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 540
150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 11 to 31
28
Strength to Weight: Bending, points 18 to 37
35
Thermal Diffusivity, mm2/s 79 to 89
42
Thermal Shock Resistance, points 4.8 to 13
12

Alloy Composition

Aluminum (Al), % 97.5 to 99.4
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.1
0 to 0.050
Iron (Fe), % 0 to 0.35
0 to 0.15
Magnesium (Mg), % 0.45 to 0.9
6.2 to 7.5
Manganese (Mn), % 0 to 0.1
0.1 to 0.25
Silicon (Si), % 0.2 to 0.6
0 to 0.15
Titanium (Ti), % 0 to 0.1
0.1 to 0.25
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0
0 to 0.15