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6063 Aluminum vs. ASTM A387 Grade 21 Steel

6063 aluminum belongs to the aluminum alloys classification, while ASTM A387 grade 21 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063 aluminum and the bottom bar is ASTM A387 grade 21 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 25 to 95
150 to 180
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 7.3 to 21
21
Fatigue Strength, MPa 39 to 95
160 to 250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 70 to 190
310 to 370
Tensile Strength: Ultimate (UTS), MPa 110 to 300
500 to 590
Tensile Strength: Yield (Proof), MPa 49 to 270
230 to 350

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Maximum Temperature: Mechanical, °C 160
480
Melting Completion (Liquidus), °C 650
1470
Melting Onset (Solidus), °C 620
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 190 to 220
41
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 58
7.6
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 190
8.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
4.1
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.3
1.8
Embodied Energy, MJ/kg 150
23
Embodied Water, L/kg 1190
62

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 27
84 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 540
140 to 320
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 11 to 31
18 to 21
Strength to Weight: Bending, points 18 to 37
18 to 20
Thermal Diffusivity, mm2/s 79 to 89
11
Thermal Shock Resistance, points 4.8 to 13
14 to 17

Alloy Composition

Aluminum (Al), % 97.5 to 99.4
0
Carbon (C), % 0
0.050 to 0.15
Chromium (Cr), % 0 to 0.1
2.8 to 3.3
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.35
94.4 to 96
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0.3 to 0.6
Molybdenum (Mo), % 0
0.9 to 1.1
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0.2 to 0.6
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0

Comparable Variants