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6063 Aluminum vs. AWS E2595

6063 aluminum belongs to the aluminum alloys classification, while AWS E2595 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063 aluminum and the bottom bar is AWS E2595.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 7.3 to 21
17
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 110 to 300
850

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 620
1400
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 190 to 220
16
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 58
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 190
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
23
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.3
4.4
Embodied Energy, MJ/kg 150
61
Embodied Water, L/kg 1190
190

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11 to 31
30
Strength to Weight: Bending, points 18 to 37
25
Thermal Diffusivity, mm2/s 79 to 89
4.2
Thermal Shock Resistance, points 4.8 to 13
21

Alloy Composition

Aluminum (Al), % 97.5 to 99.4
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0 to 0.1
24 to 27
Copper (Cu), % 0 to 0.1
0.4 to 1.5
Iron (Fe), % 0 to 0.35
51.4 to 64.5
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0 to 2.5
Molybdenum (Mo), % 0
2.5 to 4.5
Nickel (Ni), % 0
8.0 to 10.5
Nitrogen (N), % 0
0.2 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.2 to 0.6
0 to 1.2
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Tungsten (W), % 0
0.4 to 1.0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0