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6063 Aluminum vs. EN 1.0446 Cast Steel

6063 aluminum belongs to the aluminum alloys classification, while EN 1.0446 cast steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063 aluminum and the bottom bar is EN 1.0446 cast steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 7.3 to 21
25
Fatigue Strength, MPa 39 to 95
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 110 to 300
530
Tensile Strength: Yield (Proof), MPa 49 to 270
270

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 650
1470
Melting Onset (Solidus), °C 620
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 190 to 220
53
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 58
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 190
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.7
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1190
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 27
110
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 540
190
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 11 to 31
19
Strength to Weight: Bending, points 18 to 37
18
Thermal Diffusivity, mm2/s 79 to 89
14
Thermal Shock Resistance, points 4.8 to 13
17

Alloy Composition

Aluminum (Al), % 97.5 to 99.4
0
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.35
99.935 to 100
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.2 to 0.6
0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0